Logistics automation, warehousing, materials handling and storage systems company Dematic has introduced the FlexSort SC3 Cross-belt Sorter, a high-rate, high-accuracy sorting system for distribution and warehousing operations.
FlexSort SC3 provides precise positive sorting of satchels, pieces, stuffed envelopes, cartons and totes using discrete belt conveyors mounted on carriers in a recirculating loop configuration.
Typical items sorted include apparel, general merchandise, books, CD, DVD, electronics, toys, and industrial supplies. Items to be sorted are tracked and controlled through the induction, transport and off-load process with precision. The items are sent to different destinations according to the business rules established for each application.
The FlexSort SC3 Cross-belt Sorter allows high-throughput capacity and precise controlled handling and operational flexibility, along with sustained order accuracy. The sorter cells can be activated anywhere along the sorter loop, therefore it is possible to add and/or move chutes, induction stations, or change the sorter speed without additional hardware installation and commissioning.
The Dematic FlexSort SC3 Cross-belt sorter is suitable for a number of different distribution centre applications such as batch, pick & sort, interlink, cross-dock and shipping.
The design of the Dematic Cross-belt Sorter is based on a common modular platform that is built around standard, commercially available 'off-the-shelf' components. This modular platform provides the foundation around which standardised mechanical, electrical and controls components can be configured. The engineering allows for multiple configurations, enabling users to select the motion drive and power/data options that are appropriate for their application.
The sorter drive system can be configured with linear induction drive motors (LIM) or with linear synchronous motors (LSM). The linear synchronous motors operate using 50% less energy than the linear induction drive motors. Additionally, cooling fans are not required.
For power and data transmission, the Dematic Cross-belt Sorter can be configured with either a bus bar with brush contact technology, or with non-contact technology. The contact technology uses a power rail and a collector brush on every master carrier. The non-contact solution includes IWLAN RCoax cable communication for data and a high-frequency, energised cable for power transmission. The non-contact technology operates with non-wearing parts which results in less maintenance.
