Plant "Iristonsteklo" seeking a way out of a difficult situation. For three years, the company is working at half capacity. This was due to the fact that closed many alkogolproizvodyaschie production. As a consequence - the plant has lost some customers. However, to give up the company did not intend. To prepare the launch of a new line. It will execute small orders and generally will increase production by 150,000 bottles per day.
Glass manufacturing - a long and painstaking process, says foreman Vitaly Bulgakov. The dry mixture to the finished bottle - several stages of production. On line all products subject to mandatory inspection. Before I get to the warehouse, container type 3 test runs.
Fatima Kochisova, quality inspector: "We, having three operations on the screen, we select a suitable bottle; defective we throw into the hopper. Then it passes on the packaging. There, too, one man stands. What is not inspected before we look here. 75 kinds of marriage on the glass. There are kinds of marriage, which selects and laboratory already gives us the numbers of forms that we throw. "
The sanctum sanctorum of the plant - a site glassmaking. It's kind of dispatch. Hence governed the entire workflow - gas, pressure, temperature. If set incorrectly at least one parameter - all products will be rejected. For repair work around the clock watch specialists.
Taymuraz Bedoev, foreman glass melting: "Day and night work, keep the pressure was boiling was observed temperature. This is the most important thing. "
2 types of bottles of wine and vodka company. Now in the shop perform a large order. In general, the plant can produce up to 30 species of narrow-neck bottles. Equipment is running smoothly. Oven and two high-speed machines a day produce about 300,000 bottles, so the company is taken only for large orders, ranging from one million bottles.
Vitaly Bulgakov, foreman: "In the future, we have the desire to make wide-container. For this it is necessary to upgrade these machines to purchase the necessary equipment to produce a quart jar, 750 ml, two-liter bottle - as necessary for our country. " Production volumes, which operates the plant now - only a fraction of what they are capable of power enterprises. Since 2010, "Iristonsteklo" going through difficult times. One shop had to close. Of the four systems today is only one. The plant's management explains this decline in orders. Many enterprises of the republic alkogolproizvodyaschie closed. Another problem - the lack of raw material in the country. 8 of 9 components required for the manufacture of glass, have to be imported from other regions of Russia and even neighboring countries. And recently in Ukraine suspended operations two companies whose "Iristonsteklo" buys nitrate.
Rostislav Magkeev, Deputy General Director of JSC "Iristonsteklo": "somewhere, they were forced to buy 60% more expensive in Orenburg. For further proceedings, we will bring materials from Belarus - German nitrate. The price is certainly more expensive than those raw materials, which we have received from Ukraine. If we are to 20 rubles per kilogram received it raw, now it will be with Belarus by 25 kopecks, and from Orenburg, not to stop, we took a half to 33 rubles. "
Yet the factory confident that difficulties can be overcome. Now preparing to launch a new system. In the workshop will run one furnace and 3 machines for the production of bottles.
The new system is scheduled to start next year. It will increase production by 150 thousand bottles a day. And due to the fact that the shop will be installed inefficient machines, the company will be able to accept smaller orders - from five hundred thousand bottles. "
