On February 28, news comes from Baosteel Co.,Ltd. Silicon Steel Department that only 16 months after putting into operation, oriented silicon steel 2nd phase whole production line reaches annual production, standard, capacity and efficiency. This breaks the standard reaching record of similar international production lines and is silicon steel team's another achievement after oriented silicon steel 2nd phase 6 units' "4 targets" last March.
Over the past year, the key indicators of oriented silicon steel 2nd phase production amount, finished product rate, energy consumption and per ton of steel cost all meet or exceed the expected level. Among them, oriented silicon steel finished product cumulative stock delivery amount exceeds the 100,000 ton design capacity and supersedes 1st phase annual standard production amount by more than 8,000 tons. High-end product production amount such as oriented thin material and laser scribing have substantial improvement compared with 1st phase. Oriented silicon steel comprehensive yield rises 1.11% compared with annual target and is close to three- year catch up activity goal. Certified product yield rises 3.93% compared with annual target and is beyond oriented silicon steel 1st phase level. Meanwhile oriented silicon steel per ton of steel energy consumption and per ton of steel cost decline continually due to technical cost reduction and reach the industry's best level.
During the oriented silicon steel 2nd phase whole production line annual "4 targets", Silicon Steel Department is faced with many difficulties and engaged in a multi-line combat. Silicon Steel Department Party committee follows closely the market situation, emphasizes customer consciousness. It carries out normalization situation and mission education closely related with silicon steel production and management tasks, guides Party members to give full play to the role of "dual leading", encourages employees to actively join the annual target work; vigorously promotes feature labor competition, carries out small contests and contest project with short cycle, effectiveness and wide range, mobilizes the enthusiasm of the staff; establishes skill upgrading training team, actively promotes mentoring and learning, carries out staff online training with "technique gym" and rapidly promotes "two new" staff skill level.
Since the implementation of oriented silicon steel 2nd phase's achievement of 4 targets, Silicon Steel Department gives full play to later come advantages and scale effect. In equipment management, it continues to strengthen equipment basic management, focus on installation and commissioning, carries out dynamic tracking and experience application, propels equipment improvement in a roll and stabilizes equipment status; In production organization, it combines with unit equipment technique characteristics, optimizes synchronically production organization and technique. It promotes oriented silicon steel similar units production and organization specialization and steadily improves laser scribing top grade rate. During target reaching period, top-level laser scribing product average monthly stock delivery increases nearly five times compared with before that period. 7 unit technical responsibility teams are set up and do research on the difficulties.
With ooriented silicon steel 2nd phase whole production line reaching annual "4 targets", 9 independently integrated new technologies such as rapid heating and grain size model control achieve successful application and Baosteel gradually masters oriented silicon steel manufacturing unique leading technology. The top laser scribing product's successful application in key projects such as the Three Gorges and the 1st successful material supply for National Grid extra high voltage project dual million transformer indicate that Baosteel oriented silicon steel product level have enhanced significantly after oriented silicon steel 2nd phase is put into production.
In the oriented silicon steel 2nd phase whole production line annul "4 targets" process, Baosteel oriented silicon steel manufacturing capacity, process technology and equipment status have received full inspection. The production control is more stable, key technology is more mature, product quality is superior and competitive advantage is more obvious. High-end products continue to dominate the market. Management, technology, operation team overall quality continue to improve and a number of best practices based on posts emerge.
