Trade Resources Industry Knowledge The Introduction of Lawn Mowers

The Introduction of Lawn Mowers

By rotation

Cylinder or reel mowers

The cylinder mower carries a fixed, horizontal cutting blade at the desired height of cut. Over this is a fast-spinning reel of blades which force the grass past the cutting bar. Each blade in the blade cylinder forms a helix around the reel axis, and the set of spinning blades describes a cylinder.

Of all the mowers, a properly adjusted cylinder mower makes the cleanest cut of the grass,[11] and this allows the grass to heal more quickly. The cut of a well-adjusted cylinder mower is straight and definite, as if cut with a pair of scissors. This clean cut promotes healthier, thicker and more resilient lawn growth that is more resistant to disease, weeds and parasites. Lawn cut with a cylinder mower is less likely to result in yellow, white or brown colouration as a result of leaf shredding. While the cutting action is often likened to that of scissors, it is not necessary for the blades of the spinning cylinder to contact the horizontal cutting bar.If the gap between the blades is less than the thickness of the grass, a clean cut can still be made. If more however, the grass will slip through.

There are many variants of the cylinder mower. Push mowers (illustrated) have no engine and are usually used on smaller lawned areas where access is a problem, where noise pollution is undesirable and where air pollution is unwanted. As the mower is pushed along, the wheels drive gears which rapidly spin the reel. Typical cutting widths are 10 to 16 inches (410 mm). Advances in materials and engineering have resulted in these mowers being very light and easy to operate and manoeuvre compared with their predecessors while still giving all the cutting advantages of large professional cylinder mowers. Their distinct "green" benefits both in noise and air pollution are also a strong selling points, something not lost on many international zoos, animal sanctuaries and exclusive hotel groups.

The basic push mower mechanism is also used in gangs towed behind a tractor. The individual mowers are arranged in a 'v' behind the tractor with each mower's track slightly overlapping that of the mower in front of it. Gang mowers are used over large areas of turf such as sports fields or parks.

A gasoline engine or electric motor can be added to a cylinder mower to power the cylinder, the wheels, the roller, or any combination of these. A typical arrangement on electric powered machines for residential lawns is for the motor to power the cylinder while the operator pushes the mower along. The electric models can be corded or cordless. On petrol machines the engine drives both the cylinder and the rear roller. Some variants have only three blades in a reel spinning at great speed, and these models are able to cut grass which has grown too long for ordinary push mowers. One type of reel mower, now largely obsolete, was a powered version of the traditional side-wheel push mower, which was used on residential lawns. An internal combustion engine sat atop the reel housing and drove the wheels, usually through a belt. The wheels in turn drove the reel, as in the push mower.

Greens mowers are used for the precision cutting of golf greens and have a cylinder made up of at least eight, but normally ten, blades. The machine has a roller before and after the cutting cylinder which smooths the freshly cut lawn and minimizes wheel marks. Due to the weight, the engine also propels the mower. Much smaller and lighter variants of the roller mower are sometimes used for small patches of ornamental lawns around flower beds, and these have no engine.

Riding reel mowers are also produced. Typically, the cutting reels are ahead of the vehicle's main wheels, so that the grass can be cut before the wheels push the grass over onto the ground. The reels are often hydraulically powered.

The main parts of a cylinder or reel mower are:

Blade Reel/Cylinder – consist of numerous (3 to 7) spiral blades that are attached to a rotating shaft. The blades rotate, creating a scissor-like cutting motion.
Bed Knife - is the stationary cutting mechanism of a cylinder/reel mower. This is a fixed horizontal blade that is mounted to the frame of the mower.
Body Frame – the main structural frame of the mower onto which the other parts of the mower are mounted.
Wheels - these help propel the mower in action. Generally, reel mowers have two wheels.
Push Handle – the "power source" of a manually operated reel mower. This is a sturdy T-shape handle that is connected to the frame, wheels and blade chamber.
Motor - the power source of a reel mower that is powered by gasoline or electric.

Rotary mowers

rotary mower rotates about a vertical axis with the blade spinning at high speed relying on impact to cut the grass. This tends to result in a rougher cut and bruises and shreds the grass leaf resulting in discolouration of the leaf ends as the shredded portion dies. This is particularly prevalent if the blades become clogged or blunt. Most rotary mowers need to be set a little higher than cylinder equivalents to avoid scalping and gouging of slightly uneven lawns, although some modern rotaries are fitted with a rear roller to provide a more formal striped cut. These machines will also tend to cut lower (13mm) than a standard four-wheeled rotary.

The main parts of a rotary mower are:

Cutter Deck Housing - this houses the blade and the drive system of the mower. It is shaped to effectively eject the grass clippings from the mower.
Blade Mounting and Drive System – the blade of a rotary mower is usually mounted directly to the crankshaft of its engine, but it can be propelled by a hydraulic motor or a belt pulley system.
Mower Blade – a rotary mower generally has one blade that rotates horizontally. The blade features edges that slightly curved up to generate a continuous air flow as the blade rotates, thus creating a sucking and tearing action.
Engine – may be powered by gasoline or electricity.
Wheels – rotary mowers generally feature a set of four wheels; two front wheels and two rear wheels.

By energy source

Gasoline (petrol)

Most rotary push mowers are powered by internal combustion engines. Such engines are usually four-stroke cycle engines (although a number of older models used two-stroke engines), running on gasoline (petrol) or other liquid fuels. Internal combustion engines used with lawn mowers normally have only one cylinder. Power generally ranges from two to seven horsepower (1.5 to 6.75 kW). The engines are usually carbureted and require a manual pull crank to start them, although electric starting is offered on some models. Some mowers have a throttle control on the handlebar with which the operator can adjust the engine speed. Other mowers have a fixed, pre-set engine speed. Gasoline mowers have the advantages over electric mowers of greater power and distance range. They do create pollution due to the combustion in the engine,and their engines require periodic maintenance such as cleaning or replacement of the spark plug and air filter, and changing the engine oil.

Electricity

Electric mowers are further subdivided into corded and cordless electric models. Both are relatively quiet, typically producing less than 75 decibels, while a gasoline lawn mower can be as loud as 95 decibels or more.

Corded electric mowers are limited in range by their trailing power cord, which may limit their use with lawns extending outward more than 100–150 feet (30–45 m) from the nearest available power outlet. There is the additional hazard with these machines of accidentally mowing over the power cable, which stops the mower and may put users at risk of receiving a dangerous electric shock. Installing a residual-current device (GFCI) on the outlet may reduce the shock risk. On the United States market as of summer 2008, a corded electric mower from a respectable manufacturer costs about the same as an entry-level internal-combustion mower ($150–200), with significantly higher reliability, significantly lower cost of ownership, and a significantly reduced carbon footprint.

Cordless electric mowers are powered by a variable number (typically 1-4) of 12-volt rechargeable batteries. Typically more batteries mean more run time and/or power. Batteries can be in the interior of the lawn mower or on the outside. If on the outside the drained batteries can be replaced with recharged batteries. Cordless mowers have the maneuverability of a gasoline powered mower and the environmental friendliness of a corded electric mower, but are more expensive and come in fewer models (particularly self-propelling) than either. Disposal of worn-out batteries may negate the environmental advantages, and the motors in cordless mowers tend to be less powerful than gasoline motors of the same total weight (including batteries).

Other notable types

Hover mowers are powered rotary push lawn mowers that use an impeller above the spinning blades to drive air downwards, thereby creating an air cushion that lifts the mower above the ground. The operator can then easily move the mower as it floats over the grass. Hover mowers are necessarily light in order to achieve the air cushion and typically have plastic bodies with an electric motor. The most significant downside, however, is the cumbersome usability in rough terrain or on the edges of lawns, as the lifting air-cushion is destroyed by wide gaps between the chassis and the ground. Hover mowers are built to operate on steep slopes, waterfronts, and high-weeded areas, so they are often used by golf courses and commercial landscapers. Grass collection is often available, but can be poor in some models. The quality of cut can be inferior if the grass is pushed away from the blade by the cushion of air.

A robotic mower is contained by a border wire around the lawn that defines the area to be mowed. The robot uses this wire to locate the boundary of the area to be trimmed and in some cases to locate a recharging dock. Robotic mowers are capable of maintaining up to 5 acres (20,000 m2) of grass. Robotic lawn mowers are increasingly sophisticated, are usually self-docking and contain rain sensors, nearly eliminating human interaction for mowing grass. Multiple robotic mowers can be used to mow an even larger area.

Tractor pulled mowers

These are usually in the form of an attachment to a tractor. The attachments can be simply function by the movement of the tractor similar to manual push cylinder mowers, but also sometimes may have a powered moving blades. They are commonly mounted on either the side or the back of the tractor.

Riding mowers (U.S. and Canada) or ride-on mowers (U.K. and Canada) are a popular alternative for large lawns. The operator is provided with a seat and controls on the mower and literally rides on the machine. Most use the horizontal rotating blade system, though usually with multiple blades. A common form of ride-on mower is the lawn tractor. These are usually designed to resemble a small agricultural tractor, with the cutting deck mounted amidships between the front and rear axles.

The drives for these mowers are in several categories. The most common transmission for tractors is a manual transmission. The second most common transmission type is a form of continuously variable transmission called the hydrostatic transmission. These transmissions take several forms, from pumps driving separate motors, which may incorporate a gear reduction, to fully integrated units containing a pump, motor and gear reduction. Hydrostatic transmissions are more expensive than mechanical transmissions but they are easier to use and can transmit greater torque to the wheels as compared to a typical mechanical transmission. The least common drive type, and the most expensive, is electric.

There have been a number of attempts to replace hydrostatic transmissions with a lower cost alternative, but these attempts, which include variable belt types (e.g., MTD's Auto Drive) and toroidal, have various performance or perception problems that has caused their market life to be short or their market penetration to be limited.

Riding lawnmowers can often mount other devices such as rototillers/rotavators, snowplows, snowblowers, yard vacuums, occasionally even front buckets or fork-lift tines.

The deck of a rotary mower is typically made of steel. Lighter steel is used on less expensive models, and heavier steel on more expensive models for durability. Other deck materials include aluminum, which does not rust and is a staple of higher priced mowers, and hard composite plastic, which does not rust and is lighter and less expensive than aluminum. Electric mowers typically have a plastic deck.

Riding mowers typically have an opening in the side or rear of the housing where the cut grass is expelled. Some have a grass catcher attachment at the opening to bag the grass clippings.

Mulching mowers Special mulching blades are available for rotary mowers. The blade is designed to keep the clippings circulating underneath the mower until the clippings are chopped quite small. Other designs have twin blades to mulch the clippings to small pieces. This function has the advantages of forgoing the additional work collecting and disposing grass clippings while reducing lawn waste in such a way that also creates convenient compost for the lawn, forgoing the expense and negative environmental impact of fertilizer.

Mower manufacturers market their mowers as side discharge, 2-in-1, meaning bagging and mulching or side discharging and mulching, and 3-in-1, meaning bagging, mulching, and side discharge. Most 2-in-1 bagging and mulching mowers require a separate attachment to discharge grass onto the lawn. Some side discharge mower manufacturers also sell separate "mulching plates" that will cover the opening on the side discharge mower and, in combination with the proper blades, will convert the mower to a mulching mower. These conversions are impractical when compared with 2- or 3-in-1 mowers which can be converted in the field in seconds. There are two types of bagging mowers. A rear bag mower features an opening on the back of the mower through which the grass is expelled into the bag. Hi-vac mowers have a tunnel that extends from the side discharge to the bag. Hi-vac is also the type of grass collection used on some riding lawn mowers and lawn tractors and is suitable for use in dry conditions but less suitable for long wet lush grass as they just clog up. Mulching and bagging mowers are not well suited to long grass or thick weeds. In some ride-on mowers, the cut grass is dropped onto the ground and then collected by a set of rotating bristles, allowing even long, wet grass to be collected.

Rotary mowers with internal combustion engines come in three price ranges. Low priced mowers use older technology, smaller motors, and lighter steel decks. These mowers are targeted at the residential market and typically price is the most important selling point. These mowers are sold through large discount and home improvement stores, range between $100–400 on the US market, and have a typical service life of 7–10 years. Higher priced mowers are also primarily targeted at residential customers. These mowers have more features and often have heavier steel, composite plastic or aluminum decks. Most of these mowers are sold through independent dealers who also service the equipment and cost between $200 and $1000. These mowers will last as long as twenty years given regular maintenance. Commercial grade mowers are the most expensive rotary mowers. They are "targeted" at grounds maintenance companies and other professionals, but are commonly sold to home owners as well. These mowers feature the latest technology and include features such as disk drive, oil filters, and very heavy steel and, more often, aluminum decks. These mowers are sold through independent dealers who service the product and, with regular maintenance, they have a service life far beyond twenty years. A commercial grade mower typically costs from $4,000 to as much as $90,000.

Professional grass-cutting equipment (used by large establishments such as universities, sports stadiums and local authorities) usually take the form of much larger, dedicated, ride-on platforms or attachments that can be mounted on, or behind, a standard tractor unit (a "gang-mower"). Either type may use rotating-blade or cylindrical-blade type cutters, although high-quality mowed surfaces demand the latter. Wide-area mowers (WAMs) are commercial grade mowers which have decks extended to either side, many to 12 feet (3.7 m). These extensions can be lowered for large area mowing or raised to decrease the mower's width and allow for easy transport on city roads or trailers.

Source: http://en.wikipedia.org/wiki/Lawn_mower
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