Existing size of the abrasives industry, manufacturers of about 2000, of which 80% of private enterprises. Total industry economies of scale (current output) 218 billion yuan. According to incomplete statistics, the national capacity of 300 million tons of corundum, a normal year production of about 1.5 million tons, of which exports about 75 million tons, production accounting for about 75% of the world; Silicon carbide production capacity of 110 million tons, the actual yield about 95 tons, of which exports 230, 000 tons (a quota permit total control). Grinding capacity of about 50 million tons (not including coated abrasives), the actual annual output of 450, 000 tons, of which exports about 14 million tons of exports, mostly middle and low wheel, Whetstone. Second, the industry, "Eleventh Five-Year" development of the major achievements and the main problems The national industrial policy, through positive adjustment and transformation of traditional industries with new development and progress. 1) Enterprise restructuring progress. Industry scale (500 million yuan) accounted for a dominant company. Abrasive companies, annual output of 40, 000 tons or more business enterprises accounted for 10% of smelting, 20 more than 5000 tons of abrasive companies have the backbone for the industry, tons resin abrasive manufacturer has reached three. The new basic low-level redundant construction is to be curbed. 2) Above-scale enterprises to get most of the tooling equipment updated. The following transformers 3000KVA and 5000KVA smelting the following corundum silicon carbide smelting transformer has been basically eliminated. Abrasive companies in addition to molding processing equipment renovation, the outstanding performance in the firing kiln updates, has a new modern and more than 30 new energy-saving drawer kiln and a number of modern tunnel kiln, the kiln to achieve the industry modernized in a big step. 3) The machine tool industry, "well-brand" activities, driven by the emergence of a well-known products industry and local business has more than 30 well-known products, a strong impetus to the product structure adjustment, abrasive ceramic resin composition close to 3: 7 in developed countries ratio; Import substitution products up to 50. 4) Due to improved product quality, to meet the basic needs of national economic development, while also promoting exports. Export by the abrasive finishing (sand particle size, powder) product substitution in the past a considerable number of primary products (refining blocks), and to increase in volume and price rise, both record levels, corundum and carbonation Silicon export prices were up to 700 U. S. Dollars / ton and more than 1, 000 U. S. Dollars / ton, low cut-throat competition, the situation has been greatly improved. Export than ordinary abrasive "Ten? Five" has increased by 62.7%, reaching more than 140, 000 tons / year. 5) Energy conservation has made some progress. Promote the national environmental policy, the majority of enterprises for the environmental transformation, above-scale enterprises are dust discharge. In particular, silicon carbide industry enterprises (SiC Mestre Yili Co., Ltd. ) started the silicon carbide smelting waste recycling technology for the industry, energy saving, innovation and technology, enhance economic efficiency and a new road. The main problems are: 1) The size of the business structure is still not reasonable, industry concentration is low, still accounts for a large proportion of small businesses. And there is big but not strong large-scale enterprise, industry leading role small, scattered and not specifically small businesses, collaboration between poor, low competitiveness of enterprises and products, has seriously affected the economic strength of the upgrade, especially not conducive to environmental protection and technology upgrade. 2) Overcapacity in the industry still exist. Alumina production is particularly prominent in the market demand, it is already out of the 3000 KVA transformer and re-start the following smelting production, have been relatively stable market impact. 3) The overall level of advanced tooling greater than the gap between business; New R & D capability is weak. Performance and high-end products than the gap between foreign products, and can only meet the automotive, aerospace, machine tools, bearings, rolling stock and ships several pillar industries demand of 30%; Exports most of the maintenance of the traditional middle and low grade, the average export price average price of imported products only 1 / 10. 4) The industrial energy saving for low-carbon economy requires long way to go. 5) High-quality personnel lack the necessary development of the industry, to strengthen high-quality talents, is the industry's business is currently one of the loudest voices. Third, the "second five" guiding ideology After fully understanding the financial crisis and global economic recovery and development opportunities of new low-carbon economy requires changes in the situation, focus on the national top ten industrial revitalization plan and targets the seven strategic industries and the global emergence of new industries will continue to the product of industry requirements and needs, and effectively change the extensive mode of growth, development and widespread use of new achievements in technology development at home and abroad, further promote the traditional industrial structure adjustment and upgrading in order to enhance industry competitiveness and sustainable development. Fourth, the "second five" objectives and key tasks and coping strategies 1) The adjustment and upgrade based on the industry and strive to economic (current value) increased 10% per year, more than 30 billion to the end of the scale. 2) Adjusting the corporate structure, and excess capacity. Support and encourage the reduction and replacement of equal backward production capacity, promote the consolidation and reorganization, foster a number of large enterprises, and national policy support, technical innovation through strategic investments in innovation, autonomy can be developed into an international market competition among the leading enterprises; Small and medium enterprises should be grinding through renovation, and special emphasis to the fine direction. To achieve international competitiveness of large enterprises and dedication to the development of small businesses both pattern. 3) Increase research investment. Large enterprises should create conditions for the establishment of research institutions, professional institutions should strengthen scientific research and experimental base. At the same time actively exploring the production, study and research, with new ways of joint research. To change the current production of abrasives is still the most traditional techniques plus a pile of imitation, and to achieve technology refresh mode from "import substitution digest type" gradually "independent innovation" to create the preconditions for change. 4) Exploiting the latest technological achievements, intelligent, efficient and environmentally friendly as the direction and continue to transform the traditional abrasive production workers, equipment, including molding, machining, and other production equipment and kiln firing furnace capacity upgrade and abrasive machining technology upgrade. 5) Focusing on the development of abrasive used in the manufacturing of advanced high-performance, high-speed (80 to 150 m / s), heavy duty, precision and ultra precision grinding, CNC grinding machines to meet the development needs, and strive to end, to meet the mainly high-grade abrasive industry needs CNC grinding more than 70%; Encourage new low-temperature binder and abrasive R & D, manufacture and use; Resin composition of ceramic abrasive proportion of developed countries, 7: 3 levels. 6) Focusing on deep processing of abrasive products. Such as particle size is less than the F230 precision of corundum and silicon carbide powder to apply and meet the rapidly growing advanced engineering ceramics and refractories market. Strengthening of domestic R & D of new abrasive, abrasive production and to meet the high demand for special grinding applications. 7) To promote conservation production, clean production, which are conducive to energy saving some of the major technological innovation, support energy conservation and other new technologies, new processes, in particular, encourage the development of recycling economy. 8) Vigorously implement the brand strategy. Well-known in the industry based on the product evaluation activities, to promote the products to enter the industry, "Chinese famous brand" rating directory, and strive to brand China a trade emerged. 9) To actively study and the use of foreign advanced technology standards, amendments and the development of industry standards, to guide and promote the adjustment and upgrade of traditional industries. 10) Increase and improve the professional and technical personnel to adapt to industrial upgrading and training efforts. Institutions of higher learning in the further training of professional talent to play at the same time, continue to promote the production, learning with schools to strengthen the industry-service staff training. 11) Continue to maintain and develop the industry export advantage, to adjust export products structure, and consumption of energy resources in the inhibition of export in the case of low-grade abrasive, finishing abrasive products and expansion of high-grade abrasive products for export. Maintaining the United States, Japan, Europe and other developed economies demand, diversified open up potential markets, such as the Middle East, Central Asia, Latin America, Africa, Eastern Europe and other markets. Strive to ordinary abrasive products exports $ 700 million / year, based on a certain growth. Fifth, policy measures 1) The abrasives industry, have an objective knowledge, and to give due support to support. Abrasive is in the national economy, although a small industry, but indeed from the scope of aerospace to medical and health almost all areas. Tradition, abrasive teeth in machinery industry, as of now still can not replace, so indispensable. Revitalization of machine tool industry, the modernization of grinding, localization, and rapid development of CNC grinding machine upgrade, if accompanying the traditional abrasive can not follow up, the left defect. Advanced CNC grinding machine, if long-term dependence on imported high-grade abrasive, it will be quite upset. Therefore, the proposed national abrasives industry relevant departments can encourage the upgrading of traditional industries placed in the list, given the industry and corporate research and development to support innovation and support. Joint research on the industry and the establishment of research institutes and joint schools, etc. To give financial support. New trial on the users of high-grade abrasive subsidies. 2) The grinding of machinery, should be encouraged to export, the export tax rebate should be restored to 11%. 3) And strictly control the scale of 8000 tons or less, using only existing technology to produce common products of the new abrasive production projects; And gain entry into the national industrial policy to guide directory. 4) It is recommended to improve access and the establishment of industry standards, officially approved by the National Executive, in order to promote industrial upgrading and accelerate the elimination of backward production capacity. 5) Support industries and enterprises in mergers and acquisitions, the state Ministry of Industry "on accelerating the views of corporate mergers and acquisitions, " related to credit, fiscal policy and the state to encourage the elimination of backward production capacity and other policy support.
Source:
